(Mr.David Bertrán from Kuadrotek (right) and Mr. José Carlos Álvarez Tobar from Weidmüller (left) signing the cooperation contract)
Let me come
here with one practical application
of #TheStrategicProcess that can
help us to better understand how these processes are working in real life.
Company: Weidmüller Interface GmbH & Co. KG with head
quarters located in Detmold (Germany) and Global Application Centre (GAC) for
renewable energy located at Weidmüller, S.A. in Barcelona (Spain).
Case: the company
strategy defined the development of the renewable energy (especially photovoltaic) as worldwide key market and set high level targets for the next years.
Status: the company started
the activities in the photovoltaic segment
five years ago in Spain with the
booming of the market in this country, acquiring the company rapidly a high
level of know how especially in combiner boxes and monitoring systems. The production of combiner boxes was
adequate for the Spanish and South European countries but not for the worldwide
market. It was necessary to find the
right process to produce 10 times more units of combiner boxes
with a high quality performance
adequate to the Japanese market and this all in six months.
Solution: the company defined a working team for #TheStrategicProcess
revising all the processes steps from the definition, design and development of
combiner boxes till the production based on external suppliers with semi
automatic processes. It was necessary at the end to modify conveniently the company structure, introducing two main
changes: first one was the figure of "Operations" covering
Purchasing, MRP (Material Replenishment Planner), Production and Quality.
Second one was the figure of "Industrialization" a figure working
between the GAC (Design and Development) and the "Operations".
This was
necessary to pass from a semi automatic
production to a high automatic production
in order to cover the mass production
planned for the future. In addition, the Quality
Process was strongly documented and defined with three inspection levels in
order to improve quality ratios and
adequate it to the demanding Japanese
market.
This complex process involved the Division AS / OEM in Germany, people
from Operations Germany and big part of the Management in Weidmüller, S.A.
(Barcelona).
Between
couples of different solution the
company selected the cooperation with a high qualified partner for the mass
production. Finally was selected the company Kuadrotek (Grupo Elektra) where the company installed in strongly
cooperation with the partner two high automatic
production lines capable to manufacturing combiner boxes with and without
monitoring systems.
The exceptional team working spirit, the communication between all people
implicated in the process, the good
relationship with the partner selected and especially the passion for doing #TheStrategicProcess
coming to real life were the main
factors for the success.
(Partial view of one of the assembly lines for monitoring combiner boxes at Kuadrotek)